Stud Removal
About Service
Stud Removal
We offer precise on-site stud removal, safely extracting damaged studs and bolts to restore equipment performance.
Stud and bolt removal is a critical service for safely extracting broken, seized, or damaged fasteners from industrial equipment, engines, and machinery. At KFR Engineers, we utilize a combination of advanced tools, including Bolt Eater (Metal Disintegrator), precision drilling machines, and custom thread restoration solutions to ensure safe, efficient, and damage-free removal.
Whether it's a snapped stud in a high pressure vessel/equipment, a seized bolt in heavy machinery, or a corroded fastener in a critical assembly, we restore your equipment’s functionality quickly and cost-effectively.
Capabilities & Techniques
Stud removal Expertise
We offer comprehensive solutions for stud and bolt removal, precision drilling, EDM-based disintegration, and thread restoration to maintain mechanical integrity in critical industrial equipment. Our expertise ensures safe extraction of broken or seized fasteners, accurate drilling when EDM is not feasible, and custom thread repair for perfect fitment—all delivered with precision, reliability, and minimal downtime.
Benefits
Why Choose Our Stud Removal Service
Ensures safe, efficient, and damage-free removal of broken or seized studs, restoring equipment reliability and performance.
Damage-Free Removal
Advanced techniques protect surrounding components
Time-Efficient
Rapid response and execution minimize equipment downtime
Versatile Applications
Suitable for a wide range of industries and equipment
Thread Integrity
Full restoration of threads to OEM or upgraded specifications
Technical Highlights
Precision Extraction
Advanced stud removal techniques ensuring safe, accurate, and damage-free extraction for optimal equipment restoration and performance.
| Feature | Description |
|---|---|
Precision Tools
|
Bolt Eater (EDM), drilling, extractors, and custom jigs |
Material Compatibility
|
Works on carbon steel, stainless steel, Incoloy, Inconel, chrome-moly, and other alloys |
Thread Repair
|
Re-tapping and helicoil/thread insert installation |
Custom Solutions
|
Tailored approach for each application, including custom tap design |
Skilled Workforce
|
Experienced technicians trained in high-risk and high-precision environments |
Application
Work Scope
Enables safe and efficient removal of damaged or seized studs across pipelines, heavy machinery, pressure vessels, and industrial equipment.
Heat Exchangers, Heavy Machineries & Pressure Vessels
Compressors & Turbines
Fertilizer, Petrochemical & Power Plants
Industrial Machinery
Refineries
Energy Sector
FAQ's
Everything You Need to Know
Find answers to the most common questions to help you better understand our processes, policies, and approach.
It’s the process of extracting broken, seized, or damaged fasteners from equipment using specialized tools and techniques.
A high-precision EDM tool that erodes metal fasteners without damaging surrounding material—ideal for hardened or inaccessible bolts.
Yes, we offer thread re-tapping to original or upgraded sizes and can manufacture custom taps for non-standard threads.
Absolutely. Our portable equipment and trained technicians can perform stud removal at your facility, reducing downtime.
We handle a wide range of materials including carbon steel, stainless steel, Incoloy, Inconel, and chrome/moly alloys.
We use non-invasive techniques and precision tools to avoid damage to surrounding components, ensuring safe and reliable results.
Other Services
Precision On-Site Machining & Repair Services
From flange facing to milling and boring, we provide accurate, efficient, and dependable machining wherever your equipment operates.
Enquire About Our Service
Get Your Studs & Bolts Removed – Safely and Precisely
Contact KFR Engineers today for expert stud and bolt removal, thread restoration, and custom tap solutions.
